Conveyor belts are a key component to productivity in many industries. A breakdown can bring everything to a halt, impacting every aspect of the business. Manufacturing can stop; shipments can be delayed, all due to a belt problem on your conveyor. Knowing the top conveyor belt problems and how to fix or trouble shoot them can help minimize slowdowns in your business’ productivity. Here are some of the top potential conveyor belt problems.
Materials Sticking to the Belt (Carryover)
When small amounts of material get stuck to the belt, it can cause issues in the conveyor system. When these materials carryover, they can be pulled under the conveyor and accumulate in pulleys, rollers and other mechanisms. Keeping the belt clean can prevent premature wear on the belt and breakdowns in the system.
Tracking Issues
Mistracking is one of the main causes of belt deterioration. Poorly fitted belts, tension problems and material buildup all can cause mistracking. It is best to have a conveyor belt service professional inspect the system and find the issue to get your conveyor back on track to prevent unscheduled stoppage of your production line.
Worn or Damaged Belts
Belts that wear out quickly or sustain constant damage are bound to slow down productivity. Belts are expensive to fix and replace but are needed to keep your conveyor functional. Inspect belts regularly to identify belt damage and fix as needed – routine cleaning and maintenance can help minimize premature belt damage and lower costs on replacement.
Preventing belt problems can save downtime costs and increase profits for your business. Stay on top of maintenance with routine inspections and service to reduce potential conveyor belt problems.
Posted on behalf of:
The King Group, Inc.
6865 Shiloh Road East, #100
Alpharetta, GA 30005
(770) 886-1113
Conveyor belts may seem mundane, but they run the manufacturing and shipping industries, plus many others. When they come to a halt, so does your production. Knowing what to look for when it comes to repairs can save you time and hassle of a conveyor belt shutdown. Here are three reasons that conveyor belts need repair.
Roller Problems
Steel rollers can jam – if one roller seizes, it can be bad news for your belt. The steel can quickly cut up your belt, needing a complete replacement. Keep an eye on your rollers if they are steel – keep them maintained to reduce wear on your belts. In some cases, vinyl rollers can be a better option with less chance of tearing up your belt.
Mistracking
If the belt shifts from side to side and doesn’t stay on its correct track or path, it can quickly wear out and need replacement. You will often see excessive edge wear when the tracking is not set correctly. Keeping the belt on the right track is critical – tracking in one of the main reasons for needed repairs.
Slippage
The wrong tension can cause belt slippage, leading to expensive shutdowns. This can be due to excessive build up that can reduce traction on the belt drive. If the belt is slipping, make sure the tension is tight enough and clear build up to reduce the need for belt repairs.
Prevention is important when it comes to conveyor belt issues. Having an experienced conveyor belt service can help you maintain your equipment and replace parts as needed to prevent expensive shutdowns of your production line.
Posted on behalf of:
The King Group, Inc.
6865 Shiloh Road East, #100
Alpharetta, GA 30005
(770) 886-1113
When the cover or carcass components of a conveyor belt is damaged, replacement is not always necessary. There are repair options available, including a cold cure repair. This option replaces the needed materials and “cold cures” them into place. This can create a seamless repair to the belt to extend the life; it also is a quick solution when you want to limit impact on your production.
There are two methods used to adhere new belt materials for repair: vulcanized and cold cure. Both secure the new materials in place, but each uses a different method. Vulcanized repairs use heat and pressure to repair the belt. Cold cure uses chemicals to complete the repair and is best for repairs to belts that are gouged, worn or have scoring.
Completing a Cold Cure Repair
It is important to have expertise and patience when completing a cold cure conveyor belt repair. The damaged area must be carefully trimmed to remove all the damage and the new patch or replacement material must to cut to match. With cold curing, it is important to have a dry, clean environment to ensure the cement and putty will cure correctly. Once the new section is cemented in place, a roller can be used to smooth the surface. It is important to test the belt on a lower tension at a lower feed rate to ensure the repair will hold before returning to regular operation.
While cold cure repairs can extend the life of your belt, they must be carefully completed to hold. Having a reliable conveyor service company that can repair or replace belts as needed on-call is important to ensure your production line keeps moving.
Posted on behalf of:
The King Group, Inc.
6865 Shiloh Road East, #100
Alpharetta, GA 30005
(770) 886-1113
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